Navigating Change Through the Power of Data

In an era of rapid transformation, leveraging data effectively has become crucial to meeting production, compliance, and operational goals. At Interstates, we empower businesses to embrace data-driven strategies that streamline processes, reduce waste, and enhance productivity.

"Systems that support quality-assurance testing without taking samples to a lab save time. Automating data collection means less paper, fewer human errors," shares Heather Johnson, Automation Manager at Interstates.

Data as a Solution to Modern Challenges

Labor shortages and supply chain disruptions have heightened the importance of automation and data integration. By harnessing these tools, businesses can simplify accounting, strengthen safety procedures, and confidently meet regulatory demands.

“Tailored dashboards allow clients to have access to accounting files or safety procedures at their fingertips. On the process side, having this data available is critical in the event of a state or government audit,” explains Robert Phillips, another Automation Manager at Interstates.

Supply Chain Resilience Through Strategic Planning

Supply chain challenges have prompted many clients to rethink their material ordering processes. As Johnson notes, "Many clients proactively order materials before projects are fully funded. This approach ensures long lead-time materials are secured in a timely manner."

Collaborating with Interstates during pre-engineering ensures efficient project execution. We guide clients through redesign options to navigate supply constraints while optimizing lead times for critical equipment.

Simplified Interfaces for Operational Excellence

Interstates also helps clients achieve greater efficiency by modernizing operator interfaces. By developing intuitive systems that align with current workforce expectations, we make it easier for operators—even new hires—to manage complex processes.

“To make the interface simpler to use, we create control narratives, which are basically step-by-step documents that guide operators through the operation,” Phillips explains. “Narratives help operators understand how various instruments and devices should behave under different conditions, minimizing the need for manual intervention.”

Raymond Berning, Automation Manager at Interstates, highlights the importance of meeting evolving user expectations. "Everybody uses iPads, cell phones, and smart devices where information is at your fingertips. We take this into account, ensuring that interfaces align with modern user experiences.”

Expertise Across Diverse Sectors

Interstates’ extensive experience across industries—including pet care, food and beverage, and value-added agriculture—allows us to transfer knowledge and best practices across diverse projects. Johnson notes, “Experience in a range of industrial sectors is a major enabler of efficient project execution and quick ramp-ups.”

As we continue to expand our regional Electrical, Instrumentation, and Controls (EIC) support teams, our mission remains the same: to be a trusted partner in delivering innovative solutions for today’s challenges.

This article was originally published in Control Engineering.