Maximizing your Project Value with Modular E-Houses

Complex electrical projects at industrial plants require innovative solutions that ensure safety, efficiency, and cost-effectiveness. Interstates’ modular e-houses—our prefabricated power distribution units designed for rapid deployment—are a time- and money-saving solution that meets these needs. “An e-house, or electrical house, is a prefabricated structure that houses electrical equipment and systems,” says Stan Spaulding, Manufacturing Technical Sales Engineer for Modular Solutions at Interstates. “They are flexible, reliable, and provide a safe environment for critical electrical components.”

The Unique Advantages of Modular E-houses 

Modular e-houses differ significantly from traditional electric rooms, primarily in their off-site assembly, rigorous testing, and the pre-integration of components. These units arrive at the project site as turnkey packages, ready to connect and commission. This approach offers you certainty in cost and delivery while minimizing the risk of costly, on-site issues. Spaulding says, “A modular solution can save a client about 15% on overall project costs by consolidating power, controls, and network communications within one cohesive, controlled environment.

What Are the Key Benefits of Modular E-houses?

Cost and Time Efficiency 

Prefabricated off-site, our modular e-houses reduce on-site construction time from several months to mere days or weeks. By integrating and testing all the components before delivery, we can help you save time and avoid delays. Spaulding recalls a project with one of our clients: “They urgently needed an electric room but didn’t have the time for a traditional build. We delivered a turnkey e-house solution, meeting their tight schedule and budget.”

Enhanced Safety and Reduced Site Congestion 

Modular e-houses mitigate many of the on-site risks associated with complex electrical projects. Fabricated in a controlled manufacturing environment, they reduce trade stacking and site congestion, common pain points for operational plants. “Safety is a significant benefit here. Moving work off-site minimizes the risks that come with rough, unpredictable job site conditions,” Spaulding says. Interstates’ modular e-houses allow you to shift hours from the field to a safer, controlled environment.

Predictability and Quality Control 

Interstates’ standardized manufacturing processes ensure each modular e-house is consistent in quality. “Our processes now include robotic welders and automated fabrication, driving repeatability and high-quality production,” Spaulding says. This consistency not only enhances safety and reliability but also simplifies maintenance and operations for our clients over time. 

Minimized Project Risk 

Testing occurs before the unit leaves the factory, ensuring that any issues are caught and resolved early. “Having everything integrated and tested in advance saves clients the headache of troubleshooting on-site. It enables them to commission and start generating revenue faster,” Spaulding explains. This pre-emptive testing approach reduces project risks and enhances project timelines, giving you peace of mind.

Modular e-houses are well-suited for all project types, including repeatable projects, remote job sites, brownfield sites with active operations, and greenfield projects with ample time and space. Spaulding emphasizes the importance of planning, stating, “A modular approach needs to be considered from the beginning to fully realize the benefits. Switching to modular later in the project might not yield the same advantages.”

A Growing Need for Modular Solutions 

As industrial environments evolve, the demand for efficient, safe, and flexible electrical solutions grows. Interstates’ modular e-houses are a proven approach to meeting these challenges, providing tailored solutions that save time, reduce risk, and drive project success. In addition, the growing demand for skilled electricians, coupled with a declining workforce, highlights the value of modular solutions in addressing this challenge. Spaulding says, “Our e-houses represent the future of project efficiency and risk mitigation, designed to support our clients’ evolving needs across industries.” Interstates’ modular e-houses deliver a powerful combination of speed, safety, and cost savings, making them an invaluable asset in today’s demanding project environments. If you want to optimize your next project, contact us today to see how modular e-houses can help.